processing_pasteurization-continuous

PROCESSING METHODS:
continuous pasteurization - medium-large scale

Yoghurt types

Individual processes

Legislation

Energy requirements

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  • High Temperature Short Time (HTST) method : (90-95°C for 15-40s)
  • Plate heat exchanger is used - good economy of energy by using hot milk to heat incoming milk (or vice versa) - regeneration
    • compact, simple and easily cleaned
    • consists of series of stainless steel plates mounted vertically supported by cylindrical bars and tightly packed and sealed together
    • plates have waffle-like indentations which provide a large heat transfer area and a turbulent flow of the liquids
    • rubber-seal between the plates keep them 5-8mm apart
    • liquids leave the plates through holes in the corners of the plates
    • open and blind holes route the liquids to the correct plate processing area
    • five stages:
      • Regenerative heating : cold milk 4-6°C is pumped to regeneration section of heat exchanger where it is heated / warmed to 60-65°C by heat transfer from freshly pasteurized milk ( 92% of required heat can be recovered)
      • Heating: Milk is heated indirectly with hot water, vacuum steam or saturated steam at atmospheric pressures to the required temperature
      • Holding: The milk is held at the required temperature in a chamber or a holding pipe - preferred. The dimensions of the holding pipe must be sufficient to ensure the required residence time and flow rate of the milk. The stainless steel pipe slopes upwards and excludes trapped air. The temperature at the end of the pipe is continuously monitored to ensure sufficient pasteurization - if the required temperature is not reached, the milk is returned to the heating and/or holding sections via the flow diversion valve.
      • Regenerative cooling: The hot milk from the holding section goes to the regeneration section (1) where it is cooled to 40-60°C by heat transfer to the incoming milk.
      • Cooling: Milk is further cooled to 40-45°C, first with cold water and finally with chilled water or refrigerant (brine or polyalcohol solutions)



© 1999
Helene Coetzee

for a sketch of the continuous pasteurizer
click here

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Scale of processing:

small